Industries

Manufacturing

Systems that expose downtime, scrap and missed maintenance, and turn line data into shift reports.

Downtime & OEEPlanned Maintenance
Request a Call How it's used

In manufacturing, losses are often invisible: micro-stops, speed losses, rework. You can't improve them without making them visible. We collect data from the shop floor and turn it into meaningful indicators.

Tying maintenance to the real condition of equipment rather than the calendar is the most direct way to cut unplanned downtime. Bella SCADA and Bainten solve these two together.

Problems we solve in this industry

Unplanned downtimeCatching early warning signals and planning maintenance ahead.
Lack of visibilityMeasuring real efficiency by line and shift.
Quality traceabilityRecording which batch was produced under which conditions.
Paper-based processesDigitizing maintenance and quality records.

How it's used

Bella SCADARecording downtime and its causeBella SCADA automatically captures the start and end of every stop on each line; the operator only picks the reason. At the end of the shift the OEE and downtime report is ready.View product BaintenOpening maintenance before the failureBainten opens the work order on its own when equipment reaches its operating-hour or counter threshold; the technician closes it on mobile and the part used is deducted from stock.View product Bella KYSLinking quality records to clausesBella KYS links corrective actions, calibrations and internal audit findings to ISO 9001 clauses; in an audit the evidence is in one place.View product PDM to ERPCarrying design changes into productionPDM to ERP transfers the new revision to the ERP by rule and prevents work orders from being opened on the old revision.View product

Bella SCADA screens

Bella SCADA page
Bella SCADA — Operations dashboard
Operations dashboard
Bella SCADA — Trend comparison
Trend comparison
Bella SCADA — ISA-18.2 alarm performance
ISA-18.2 alarm performance
Bella SCADA — OEE and shift records
OEE and shift records

How we proceed

1 · Line surveyWhich data can be read from which machine, and how downtime is recorded today, is mapped.
2 · Measuring one lineDowntime and efficiency measurement is set up on one line; results are compared with existing records.
3 · Linking maintenance and qualityMeasured downtime is linked to maintenance work orders, quality events to corrective actions.
4 · Plant-wide rolloutThe validated setup is carried to other lines; shift and management reports become automatic.

Case studies

Clients
Bella SCADA + kioskManufacturingDowntime reasons are no longer guessed at shift end — they are entered on the spotA system where operators start work orders and enter downtime reasons and scrap on touch kiosks at each machine, and these entries are combined with SCADA machine data into live efficiency (OEE).Read the case study Integrated software (PDM · Netsis · access control · Zirve)Machinery manufacturingFour separate systems, from design to payroll, now meet in one applicationAn integrated system that brings the data carried by hand between PDM, Netsis ERP, badge access control (time & attendance) and Zirve payroll into one in-house application; engineering data flows to the ERP and access records flow to timesheets and payroll by rule.Read the case study Bella SCADATest systemsRebuilt transmissions are now delivered with measurementsTest software that runs a rebuilt transmission on the test bench, measures torque, speed, temperature, gear pressures, retarder temperature and retarder speed, and stores the result in a report tied to the serial number. Before this system the company had no test setup that could take measurements.Read the case study

Key products for this industry

Industrial Operations

Bella SCADA

Monitor and control your plant from the browser: real-time SCADA with no client software to install.

MonitoringControlAlarms
OPC UAProtocol
ModbusField connectivity
WebNo client
Bella SCADA — screenshot
Maintenance & Asset Management

Bainten

Which engine is waiting where, which job is running late: your overhaul shop on one screen, from intake to dispatch.

Work OrderITF StepsQuality Approval
ITFStep-by-step work order
LiveWorkshop dashboard
RegisterSerial number tracking
Bainten — screenshot
Quality Management

Bella KYS

Have the answer ready when the auditor asks: evidence in place for every clause, gaps in plain sight.

ISO 9001AuditKPI
ClauseEvidence link
ApprovalSigned flow
CoverageRatio
Bella KYS — screenshot
Data Integration

PDM to ERP

Never open a stock card by hand again: the card in PDM reaches your ERP on its own, department approvals included.

PDM / PLMERPApproval Flow
Per departmentApproval flow
Side by sideNetsis comparison
LogTraceability
PDM to ERP — screenshot

Related solutions

SCADA SoftwareWith our Ankara-based engineering team we build SCADA software that reads data from your PLCs, raises alarms and makes everything reportable. Instead of systems locked to one desktop and watched from a single computer, a monitoring layer that opens up according to permissions.Industry 4.0The most common mistake in Industry 4.0 projects is starting everything at once. We start with a single measurable problem: downtime, scrap, energy or traceability.Machine LearningWe develop models for predictive maintenance, demand forecasting and quality prediction. Putting a model into the field is only the beginning; the real issue is noticing when it degrades over time.Netsis IntegrationWe transfer data from the field, from design and from other systems into Netsis automatically. Double data entry — and the inconsistency it causes — disappears.Custom ERPFor the processes that don't fit a packaged product we build a custom ERP: stock and bills of materials, work orders and production tracking, quality, time and attendance and pre-accounting in one application. It talks to your existing ERP, and the source code stays with you.

Related services

Industrial AutomationFrom control logic in PLCs and HMIs to SCADA monitoring and reporting, we build the whole chain under one roof.Computer Vision and Object RecognitionWe build computer vision and object recognition systems that turn camera images into measurements, counts and decisions.IoT PlatformsConnecting a device is the easy part. We build platforms that keep thousands of devices secure, updated and manageable for years.System IntegrationYour data sits in the ERP, on the shop floor and in spreadsheets — we connect the pieces into a single source of truth.

Frequently asked

Our machines are old — can we get data from them?

Most machines with a PLC can be read via OPC UA or Modbus. On machines without a PLC, a running/stopped signal can be taken from a current sensor or counter; which is possible becomes clear during the line survey.

Won't operators see this as extra work?

The start and end of a stop are captured automatically; operators are only asked to pick the reason. The reason screen opens with a single tap on the line panel or a tablet.

Do maintenance and production data live in the same place?

Bella SCADA and Bainten work together: a fault signal caught by SCADA opens a work order in Bainten, and the maintenance record feeds back into the downtime report.

Will it work with our ERP?

We have integration experience with Netsis and Odoo; production quantities, scrap and downtime can be posted to work orders. For other ERPs the method is decided during discovery.

In Manufacturing, what can we do?

Let us hear about your site and decide together which solution will really make a difference.

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